SUSPENSION JIG

SUSPENSION JIG – Heavy-Duty Load Distribution Fixture for Bored Pile Machine Systems

The SUSPENSION JIG is a pivotal support fixture engineered for the secure and balanced suspension of casing pipes, tools, and drive adapters during foundation construction. Designed for high-load tolerance and repetitive on-site use, this rugged metal assembly is indispensable for ensuring safe and accurate installation of rotary piling equipment. Whether your team is working on a metro system in Istanbul, a bridge foundation in Nairobi, or a high-rise piling project in Bangkok, this component guarantees load distribution, balance, and safety during the alignment and handling process.

At 3GEN Export, we manufacture and supply OEM-compliant SUSPENSION JIGS compatible with BAUER, LIEBHERR, SOILMEC, SANY, and XCMG bored pile machines—delivered globally within 5 working days.

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What Is a SUSPENSION JIG?

A SUSPENSION JIG is a heavy-duty structural tool used to position and secure casings or equipment vertically during lifting, alignment, or installation phases in piling operations. Typically mounted on casing clamps, Kelly bars, or rig platforms, the jig acts as a mechanical intermediary that holds components steady and distributes weight evenly to avoid stress deformation, tilting, or mishandling.

This simple yet robust fixture reduces manual labor, enhances safety, and accelerates alignment, especially for large-diameter and deep-bore applications.

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Technical Specifications

• Material: Reinforced structural steel or alloyed cast iron

• Dimensions: Available in custom sizes (standard sizes fit Ø600–Ø1500 mm casings)

• Weight Capacity: Up to 20 tons of suspended load

• Lifting Lugs: 4 reinforced lugs with Ø40 mm lifting holes

• Center Opening: 300–500 mm (depending on model), beveled or straight-cut

• Surface: Powder-coated or hot-dip galvanized for corrosion resistance

• Support Feet: Four rubber-padded or bolted steel legs for anti-slip grip

• Locking Pins: Safety pin slots for lock-tight engagement with casing clamps

• Optional Add-ons: Centering cones, anti-rotation brackets, detachable leg design

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Compatible Models

3GEN Export’s SUSPENSION JIG is tailored for seamless integration with major bored pile rig platforms and accessories across brands:

BAUER

• BG 20, BG 28, BG 36

• Commonly used with casing drive adapters and Kelly bar suspension systems

LIEBHERR

• LB 24, LB 28, LB 36

• Works in tandem with rotary head clamps and base tool holders

SOILMEC

• SR-30, SR-65, SR-100

• Provides stable lifting for casing joints and drilling accessories

SANY

• SR205RC10, SR285RC10, SR360RC10

• Suspends casing pipes for initial positioning and installation

XCMG

• XR240, XR280D, XR360E

• Used with Kelly bar lock assemblies and telescopic drill string systems

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Key Features & Benefits

• High Load Stability: Built to manage static and dynamic load fluctuations

• Precision Alignment: Central opening guides tools with minimal side friction

• Quick Deployment: Fast to set up and remove during equipment transitions

• Operator Safety: Ensures mechanical balance and avoids tool misalignment

• Corrosion Resistant: Coated for long service life in damp or abrasive conditions

• OEM Interchangeable: Compatible with most leading bored piling machines

• Low Maintenance: Minimal wear even after repeated usage in heavy-duty projects

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Applications in the Field

• Initial lifting of heavy casing pipes or augers

• Support of drive adapters during mounting

• Suspension of rotary tools during inspection or disassembly

• Alignment guide during vertical descent in drilling setups

• Weight distribution fixture in confined spaces or urban piling

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Why Choose 3GEN Export for SUSPENSION JIGs?

When foundation integrity depends on flawless installation, 3GEN Export delivers with precision. Our SUSPENSION JIGs are not just spare parts—they are field-tested solutions that enhance safety, reduce rig time, and improve operational precision.

• Global delivery in 5 working days

• Trusted by contractors in 50+ countries

• Manufactured in Türkiye to strict ISO standards

• Expert compatibility support for BAUER, LIEBHERR, SOILMEC, SANY, XCMG

• Custom orders accepted with fast turnaround

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Packaging & Logistics

• Packaging: Protected in reinforced crates with anti-corrosion wrapping

• Shipping: Worldwide air and sea options available

• Documentation: Provided with part identification, fitment guide, and QC certificate

• Optional Services: Fitment consultation, CAD fit-up simulations available upon request

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Maintenance & Storage Tips

• Always store on flat, dry surfaces

• Inspect for weld integrity and lug distortion before each use

• Clean the center hole and locking pin slots after every operation

• Re-coat surface annually if used in coastal or high-humidity conditions

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Summary

If precision alignment, safety, and structural integrity are non-negotiables for your bored piling project, the SUSPENSION JIG is the accessory that should never be overlooked. Built to endure the real-world challenges of construction environments, it offers both mechanical reliability and workflow efficiency in a single, compact solution.

Count on 3GEN Export for OEM-quality suspension jigs engineered for demanding field use—delivered on time, globally.

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Manufactured in Turkey, these products are made using the latest technologies and built to meet the highest international standards. Each machine is a high-quality copy of the original, ensuring durability, precision, and performance that you can rely on for modern construction and metalworking projects.

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