1105960, 110-5960CR TUBE STAINLESS CATERPILLAR

High-Performance Stainless Steel Tube for Caterpillar Exhaust and Cooling Systems

The 1105960 TUBE STAINLESS CATERPILLAR (also known as 110-5960CR) is a precision-engineered stainless steel pipe designed for heavy-duty Caterpillar machinery. This component plays a critical role in exhaust, cooling, or turbocharger systems — ensuring secure fluid and gas transfer under extreme temperatures and pressure conditions.

Supplied globally by 3GEN Export, this OEM-quality stainless steel tube guarantees exceptional corrosion resistance, heat tolerance, and long-term reliability. Designed according to Caterpillar’s industrial-grade standards, the 1105960 TUBE STAINLESS CATERPILLAR delivers seamless compatibility and consistent performance across a range of Caterpillar engines and equipment.

Function and Importance of the 1105960 TUBE STAINLESS CATERPILLAR

The 1105960 TUBE STAINLESS CATERPILLAR serves as a vital link in exhaust or fluid circulation systems, facilitating the efficient transfer of air, gases, or liquids while maintaining system integrity under high-pressure and high-temperature conditions.

In Caterpillar machines, this tube connects key engine components such as the exhaust manifold, EGR (Exhaust Gas Recirculation) module, or turbocharger, enabling optimized flow and emission control. Its stainless-steel construction provides resistance to oxidation and vibration fatigue, ensuring stable performance even in demanding environments like mining, construction, or marine applications.

By using this robust stainless steel tube, Caterpillar operators benefit from improved fuel efficiency, reduced maintenance frequency, and extended overall system life.

Key Features and Benefits

1. Corrosion-Resistant Stainless Steel

Manufactured from high-grade stainless steel (typically AISI 304/316), the 1105960 TUBE STAINLESS CATERPILLAR resists corrosion caused by exhaust gases, oil residues, and environmental exposure. This makes it suitable for long-term use in high-humidity and high-temperature environments.

2. High Thermal Endurance

This tube can withstand continuous operation in temperatures exceeding 600°C, ensuring durability in high-performance engine applications where standard tubing materials would degrade.

3. Precision-Bent Design

The 1105960 TUBE STAINLESS CATERPILLAR is formed using advanced CNC bending technology to ensure perfect curvature and flow dynamics. This precision guarantees consistent exhaust or coolant flow with minimal pressure drop.

4. Flexible Bellows Section

Equipped with corrugated expansion joints, this tube compensates for thermal expansion, vibration, and alignment deviations. The bellows absorb mechanical stress, reducing the risk of cracking or weld failure.

5. Leak-Proof Welding and Finishing

Each tube features TIG (Tungsten Inert Gas) welded joints and polished sealing ends that ensure a leak-free connection between components, enhancing safety and efficiency.

6. Direct OEM Compatibility

Designed for seamless integration, the 1105960 TUBE STAINLESS CATERPILLAR fits perfectly into Caterpillar assemblies without modification. Its flanged ends and connection geometry align precisely with Caterpillar engine layouts.

Technical Specifications

Compatible Caterpillar Models

The 1105960 TUBE STAINLESS CATERPILLAR is widely used in various Caterpillar engine systems and heavy equipment models, particularly within exhaust and EGR (Exhaust Gas Recirculation) assemblies. It is compatible with:

• Caterpillar C9 and C13 Engine Series

• Caterpillar 320D and 330D Excavators

• Caterpillar 950H and 962G Wheel Loaders

• Caterpillar 740B and 745C Articulated Trucks

• Caterpillar 973D Track Loader

• Caterpillar D6T and D7R Track-Type Tractors

• Caterpillar 980G and 980H Wheel Loaders

• Caterpillar 140K and 160H Motor Graders

• Caterpillar 826K Compactor and 825H Soil Compactor

• Caterpillar 3516B and 3406E Industrial Engine Systems

These machines utilize the 1105960 TUBE STAINLESS CATERPILLAR within their cooling or exhaust configurations to maintain safe temperature control and efficient airflow.

Engineering and Manufacturing Excellence

CNC Precision Bending

The tube’s geometry is created through computer-controlled bending for repeatable accuracy and optimal flow characteristics. This ensures smooth transitions and consistent wall thickness, eliminating turbulence and backpressure.

TIG Welding Process

The 1105960 TUBE STAINLESS CATERPILLAR is assembled using TIG welding, renowned for its precision and strength. This process ensures metallurgical integrity and uniform weld penetration, critical for pressure retention.

Corrugated Bellows for Flexibility

The tube includes flexible corrugated sections that act as expansion joints. These allow the pipe to flex slightly during thermal expansion or vibration, preventing mechanical stress on other connected parts.

Polished Surface Finish

The polished stainless surface reduces oxidation buildup, enhances visual aesthetics, and simplifies cleaning during maintenance.

Advantages for Industrial Use

• Extended Service Life: Resistant to corrosion, oxidation, and fatigue failure.

• Improved Flow Efficiency: Minimizes turbulence, optimizing exhaust gas velocity.

• Thermal and Mechanical Stability: Operates reliably under cyclic heat expansion.

• Reduced Maintenance: High-quality welds and coatings extend operational intervals.

• Global OEM Quality: Fully compatible with Caterpillar systems and replacement protocols.

Installation and Maintenance

Installation Procedure

1. Inspect the existing pipe assembly for cracks or leaks before replacement.

2. Clean flange surfaces and ensure the gaskets are properly seated.

3. Align the 1105960 TUBE STAINLESS CATERPILLAR with its connection points using OEM torque guidelines.

4. Secure clamps or bolts evenly to prevent stress on bellows.

5. Start the machine and inspect for air or fluid leakage during warm-up.

Maintenance Tips

• Inspect bellows regularly for fatigue or cracking.

• Avoid over-tightening clamps or connections.

• Clean the stainless surface using a non-corrosive cleaning agent.

• Replace gaskets when reinstalling the tube to ensure airtight sealing.

Routine inspection ensures continuous performance and prevents unplanned downtime.

Typical Applications in Caterpillar Systems

The 1105960 TUBE STAINLESS CATERPILLAR can be found in:

• Exhaust Manifold Assemblies – Redirecting hot exhaust gases safely through emission systems.

• Turbocharger Feed Lines – Carrying pressurized gases or air to improve combustion efficiency.

• EGR Systems – Recirculating exhaust gases for emission control compliance.

• Cooling Loops – Channeling coolant to dissipate engine heat effectively.

Its robust stainless-steel construction and vibration resistance make it indispensable in all Caterpillar engine configurations where reliability and endurance are vital.

Quality Control and Testing

Every 1105960 TUBE STAINLESS CATERPILLAR supplied by 3GEN Export undergoes comprehensive quality testing and inspection:

• Dimensional Verification: ±0.02 mm tolerance across the entire length.

• Weld Integrity Testing: Non-destructive inspection using X-ray and dye-penetrant methods.

• Pressure and Leak Testing: Each tube is tested at 1.5× the rated operating pressure.

• Thermal Fatigue Simulation: Subjected to 500+ heating/cooling cycles for durability assurance.

• Corrosion Resistance Check: Exposed to salt-spray environments for 120 hours.

Only products that meet strict quality benchmarks are cleared for export.

Environmental and Safety Standards

The 1105960 TUBE STAINLESS CATERPILLAR is produced under ISO 9001 (Quality Management) and ISO 14001 (Environmental Management) standards. It also complies with RoHS and REACH environmental directives, ensuring the use of sustainable materials and eco-friendly production processes.

Packaging and Global Delivery

Each stainless steel tube is wrapped in protective foam and anti-corrosion material to prevent surface damage during transit. Bulk orders are packaged in reinforced export crates with part number labeling for easy identification.

Delivery: 3GEN Export ensures worldwide shipment in 5 working days, supported by full export documentation and tracking.

Why Choose 3GEN Export

• OEM-Quality Assurance: Manufactured to Caterpillar’s engineering standards.

• Global Delivery: Shipping to 120+ countries within 5 working days.

• Extensive Expertise: Experienced in supplying exhaust and powertrain components for heavy equipment.

• Customer Support: Dedicated technical team ensures proper fitment guidance and aftersales support.

• Sustainability Commitment: Eco-friendly sourcing and packaging materials used across all operations.

When you purchase from 3GEN Export, you are investing in reliability, precision, and long-term equipment protection.

Summary

The 1105960 TUBE STAINLESS CATERPILLAR is a premium stainless steel pipe engineered for durability, flexibility, and high performance in Caterpillar exhaust and cooling systems. Its corrosion-resistant construction, precision bends, and reinforced bellows guarantee superior longevity and consistent flow dynamics.

Supplied by 3GEN Export, this OEM-quality component ensures a perfect fit, dependable strength, and fast delivery — helping you keep your heavy machinery performing at its peak, anywhere in the world.

Order your 1105960 TUBE STAINLESS CATERPILLAR today from 3GEN Export and benefit from OEM precision with worldwide delivery in 5 working days.

Manufactured in Turkey, these products are made using the latest technologies and built to meet the highest international standards. Each machine is a high-quality copy of the original, ensuring durability, precision, and performance that you can rely on for modern construction and metalworking projects.