CONCRETE MOULD – Precision Formwork for Bored Pile Testing and Calibration

The Concrete Mould (Bored Pile Machine Spare Parts) is a vital component in the quality assurance process of bored pile projects, used for casting standardized concrete samples to evaluate the material strength, durability, and curing performance under controlled site conditions. Precision-cut and expertly welded, this mould provides consistent shape and volume every time, ensuring accuracy in lab testing, core analysis, or job site calibration.

Designed for seamless use in bored pile applications, the Concrete Mould is fully compatible with construction equipment and operational protocols followed by major rig manufacturers such as BAUER, LIEBHERR, SOILMEC, SANY, and XCMG. Engineered with user-friendly handles and a modular locking mechanism, it offers strength, simplicity, and repeatable results , project after project.

What is a Concrete Mould?

A Concrete Mould is a reusable formwork device used to create sample blocks or cylinders from freshly poured concrete. These test pieces are later subjected to compressive strength testing or other laboratory procedures to validate that the concrete meets engineering specifications.

In bored pile operations, especially those governed by geotechnical compliance, the Concrete Mould is used to simulate real-world pour conditions and ensure the structural integrity of piles being drilled deep into the ground. The shape and surface finish of the mould directly affect the accuracy of the testing.

Technical Specifications

• Material: Fabricated from high-grade structural steel

• Surface Coating: Industrial-grade powder coat (yellow) for corrosion resistance

• Form Profile: Curved, scalloped or straight cavity (based on test requirement)

• Handle Features: Integrated side and top lifting handles

• Closure Type: Hinge and latch mechanism for secure assembly

• Segment Configuration: Typically segmented into multiple repeating profiles (1–4 per set)

• Volume Capacity: Designed per ASTM or EN standards for cylindrical or prism samples

Key Features of CONCRETE MOULD

• High-Precision Design: Creates dimensionally accurate samples for compressive strength testing.

• Heavy-Duty Fabrication: Withstands repeated use in demanding job site or lab environments.

• Modular & Stackable: Compact and easy to transport or store between projects.

• Easy Release: Smooth internal surface allows easy demoulding without damaging the sample.

• Universal Fit: Works seamlessly with concrete pouring methods and vibrators in bored pile applications.

• Time-Saving Efficiency: Quick latch and assembly system reduces labor time during sample preparation.

Applications

• Concrete Sample Testing: Used to form test pieces for compressive, tensile, and durability testing.

• On-Site Concrete Monitoring: Allows contractors to track mix behavior directly on the job site.

• Bored Pile Quality Control: Ensures that pile shafts meet mix strength requirements before continuation.

• Slump Cone and Core Testing Prep: Used alongside other QA/QC equipment for accurate calibration.

• Concrete Mix Trials: Enables repeated sample production during mix design optimization.

Compatibility with Bored Pile Equipment

The Concrete Mould is not machine-operated, but it plays a critical support role across bored pile construction projects using equipment from:

BAUER:

• BG series for pile integrity testing and concrete class validation

LIEBHERR:

• LB rotary drilling rigs used in high-strength concrete operations

SOILMEC:

• SR and R series for continuous flight auger or rotary piling

SANY:

• SR285/SR360 for cast-in-situ pile foundation work

XCMG:

• XR series rotary drills in mid to large-diameter bored pile construction

Why Choose CONCRETE MOULD from 3GEN Export?

At 3GEN Export, we understand that successful construction starts with trusted testing. The Concrete Mould we provide is built to meet and exceed the expectations of engineers, site supervisors, and lab technicians alike.

• OEM-Level Build Quality: Fabricated for reliability, reuse, and consistent testing results.

• Worldwide Shipping in 5 Days: We deliver globally from our manufacturing base in Turkey.

• Available in Custom Sizes: Standard or project-specific mould shapes can be fabricated.

• Low Maintenance, Long Life: Built to last across dozens of site cycles.

• Expert Support: CAD drawings, user instructions, and compliance references provided on demand.

Handling and Care Tips

• Always clean immediately after demoulding to avoid surface build-up.

• Apply mould release oil to extend life and simplify demoulding.

• Store in dry, shaded areas to preserve paint and prevent rust.

• Check and tighten hinge/latch mechanisms periodically.

• Do not use hammers or heavy tools during demoulding , let the mould do its job.

Customization Options

Need specific cavity dimensions? At 3GEN Export, we manufacture custom Concrete Mould models tailored for:

• Cylinder (150mm x 300mm)

• Prism (100mm x 100mm x 500mm)

• Custom sections for offshore piling or precast QA/QC

Conclusion

The Concrete Mould is one of the most underrated heroes of foundation engineering. It transforms raw concrete into a scientifically testable sample , helping your team avoid failures, delays, or costly rework. Whether you’re building bridges, tunnels, or deep bore piles, our moulds deliver strength in structure and certainty in results.

Trust 3GEN Export for consistent performance and fast delivery. We engineer what others test.

Manufactured in Turkey, these products are made using the latest technologies and built to meet the highest international standards. Each machine is a high-quality copy of the original, ensuring durability, precision, and performance that you can rely on for modern construction and metalworking projects.