BG00214259 CONNECTOR ATLAS COPCO

The BG00214259 CONNECTOR ATLAS COPCO is a high-precision hydraulic component engineered to ensure uninterrupted fluid distribution across complex rock drilling systems. Designed for superior reliability under the harshest mining and construction conditions, this connector delivers exceptional strength, tight sealing integrity, and maximum pressure endurance. Manufactured with premium-grade materials and compliant with OEM standards, it plays a critical role in stabilizing hydraulic flow within Atlas Copco drilling rigs.

Whether in quarrying, tunneling, or deep-rock excavation, the BG00214259 CONNECTOR ATLAS COPCO maintains a consistent hydraulic balance that guarantees drilling accuracy, equipment longevity, and operational safety.

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Technical Overview

Built for durability and seamless compatibility, this connector serves as the backbone of hydraulic line distribution in Atlas Copco rock drills. It features a precision-machined multi-port block configuration with stainless-steel fittings and reinforced couplers. The design minimizes leakage risk while maintaining high pressure resistance up to 420 bar, depending on the hydraulic system.

The BG00214259 CONNECTOR ATLAS COPCO is crafted to integrate effortlessly with multiple hoses and fittings, allowing uniform fluid supply to various actuators, cylinders, and valves. Its compact geometry reduces vibration and pressure surges, protecting surrounding components from wear and mechanical fatigue.

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Construction & Design Features

The BG00214259 CONNECTOR ATLAS COPCO is machined from corrosion-resistant aluminum alloy with anodized finishing to prevent oxidation and pitting in humid or abrasive environments. Each threaded port is designed with metric precision, ensuring a secure and vibration-proof fit under continuous drilling impact.

• Material: High-strength anodized aluminum block with zinc-plated steel connectors

• Configuration: Four-port hydraulic manifold system

• Thread Type: ISO-metric male threads with sealing washers

• Operating Pressure Range: Up to 420 bar

• Temperature Resistance: -30 °C to +120 °C

• Surface Treatment: Industrial-grade passivation for anti-corrosion protection

• Weight: 2.4 kg

This structure ensures maximum durability and corrosion resistance in demanding rock-drilling environments where pressure fluctuations and high flow rates are routine.

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Functionality in Rock-Drilling Systems

In Atlas Copco hydraulic rigs, the BG00214259 CONNECTOR serves as a distribution block linking the main pressure line to secondary circuits. Its role is vital in ensuring each section of the drilling machine—percussion unit, rotation head, and feed system—receives accurate pressure levels.

During drilling cycles, the connector channels high-pressure hydraulic fluid evenly, maintaining stability and responsiveness in every movement. This uniform distribution improves bit penetration speed, torque precision, and the energy efficiency of the entire hydraulic circuit.

By using BG00214259 CONNECTOR ATLAS COPCO, operators benefit from:

• Reduced hydraulic noise and vibration

• Faster pressure equalization between circuits

• Lower maintenance costs due to minimized leakage points

• Extended component lifespan

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Compatibility with Atlas Copco Models

The BG00214259 CONNECTOR ATLAS COPCO is compatible with a wide range of drilling and surface equipment models, including:

• Atlas Copco ROC L8 Surface Drill Rig

• Atlas Copco PowerROC T35 / T45 / T50

• Atlas Copco FlexiROC D60 / D65

• Atlas Copco Boomer 281 / 282 / E2C / E3C Underground Drills

• Atlas Copco Simba E7 / S7 Production Drills

• Atlas Copco SmartROC T45 / T55 / CL Series

These models utilize the connector in their hydraulic manifolds to regulate flow between the percussion, rotation, and feed systems. Its robust compatibility makes it a trusted replacement part for both field maintenance and workshop repairs across multiple Atlas Copco rig generations.

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Performance and Reliability

Every BG00214259 CONNECTOR ATLAS COPCO undergoes precision quality testing under pressurized conditions to guarantee zero leakage and dimensional uniformity. The manufacturing tolerance does not exceed ±0.01 mm, ensuring consistent fitting across identical ports.

Key performance benefits include:

• Zero-leak design: Precision-ground sealing surfaces maintain tightness even under fluctuating loads.

• Pressure stability: Maintains constant flow despite temperature variations and pressure spikes.

• Vibration resistance: Hexagonal fitting design ensures stability against torsional stress.

• Easy installation: Threaded ends and compact layout allow quick replacement without reconfiguring existing hydraulic lines.

With these specifications, the connector delivers the performance reliability required by Atlas Copco operators worldwide.

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Installation & Maintenance Guidelines

Installing the BG00214259 CONNECTOR ATLAS COPCO is straightforward but must be performed according to proper hydraulic procedures to maintain safety and efficiency:

Step-by-Step Installation

1. Depressurize the hydraulic circuit before removing the old connector.

2. Clean the connection ports and ensure all threads are free of dust or oil residue.

3. Apply thread sealant or O-ring lubricant if required by your system specifications.

4. Align and hand-tighten the connector before final torqueing to avoid cross-threading.

5. Torque fittings to the specified manufacturer value (generally between 60–80 Nm depending on thread size).

6. Check for leaks after re-pressurizing the system and inspect each connection under idle pressure for five minutes.

Maintenance Recommendations

• Inspect O-rings and sealing washers every 500 operating hours.

• Replace the connector immediately if cracks or corrosion marks are visible.

• Flush hydraulic fluid periodically to prevent contaminants from damaging the manifold block.

Routine adherence to these procedures ensures long-term system stability and prevents unexpected downtime in heavy-duty drilling environments.

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Applications in the Field

The BG00214259 CONNECTOR ATLAS COPCO is widely used in:

• Mining and Quarrying Operations: Distributes hydraulic pressure between drilling and boom-lifting units.

• Tunnel Construction: Stabilizes hydraulic systems under continuous vibration loads.

• Blasthole Drilling: Enhances percussion frequency stability for uniform hole depth.

• Civil Engineering Projects: Integrates with Atlas Copco surface drills for precision foundation work.

Its adaptability extends beyond drilling—many contractors utilize it in auxiliary equipment such as hydraulic power packs, lubrication systems, and control manifolds for pressure testing.

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Material Excellence and Manufacturing Precision

The BG00214259 CONNECTOR ATLAS COPCO exemplifies the precision engineering approach that defines 3GEN Export’s OEM supply philosophy. Each connector is CNC-machined using 5-axis equipment and verified through 3D metrology scanners to ensure flawless geometric alignment.

• Manufacturing Process: Multi-axis CNC milling + hydraulic pressure testing

• Testing Pressure: 600 bar (150 % of operational limit)

• Leakage Tolerance: ≤ 0.1 cc/min under 420 bar

• Surface Roughness: ≤ Ra 0.8 µm for perfect sealing contact

This attention to detail ensures the product can endure thousands of operational cycles without deformation or loss of sealing integrity.

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Environmental Resistance

The BG00214259 CONNECTOR ATLAS COPCO is built to withstand extreme weather conditions and contaminants commonly found on drilling sites:

• Salt spray resistance for up to 480 hours under ISO 9227 standards

• Excellent anti-abrasion performance under frequent assembly/disassembly

• Minimal galvanic reaction between aluminum body and steel fittings

• Resistant to hydraulic oil, diesel, and synthetic lubricants

Even in humid underground operations or dusty open-pit mines, this connector maintains mechanical reliability without the need for frequent replacement.

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OEM Quality from 3GEN Export

3GEN Export is recognized globally as a trusted OEM supplier of heavy machinery components, specializing in hydraulic and mechanical spare parts for Atlas Copco equipment. Every BG00214259 CONNECTOR ATLAS COPCO supplied by 3GEN Export is engineered to the highest quality standards and shipped directly from certified production facilities.

Why choose 3GEN Export for your connector needs:

• Global delivery within 5 working days

• Secure packaging and ISO-compliant handling

• OEM-spec manufacturing and testing

• 1-year manufacturer warranty on all parts

• Technical support and detailed installation assistance

3GEN Export combines efficiency, engineering excellence, and customer-focused service to support clients in mining, tunneling, and construction industries worldwide.

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Replacement & Interchangeability

The BG00214259 CONNECTOR ATLAS COPCO can replace or interchange with various manifold block assemblies and connector types used in older and newer rig models. It is compatible with multiple hydraulic setups and can be customized for both high-flow and low-flow circuits.

Interchange references:

• Atlas Copco hydraulic connector block assemblies (L8, D65, T45 series)

• Custom-machined manifolds for retrofit hydraulic systems

• Compatible with DIN 2353 and ISO 8434-1 standard fittings

Its modular design ensures backward compatibility with legacy equipment while maintaining performance efficiency comparable to modern hydraulic systems.

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Quality Control & Testing

Each connector undergoes a rigorous multi-stage inspection process before leaving the production facility:

1. Dimensional Verification – laser scanning to verify port spacing and thread precision.

2. Pressure Test – hydrostatic testing at 1.5× rated pressure for five minutes.

3. Surface Inspection – anodization quality and passivation layer uniformity check.

4. Leak Detection – bubble and micro-sensor tests to confirm sealing integrity.

Only after passing all tests does each unit receive its engraved part code “BG00214259” and individual serial identifier for traceability.

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Packaging & Logistics

Each BG00214259 CONNECTOR ATLAS COPCO is carefully packed in industrial-grade, oil-proof wrapping to prevent corrosion during transit. The packaging includes anti-static layers, foam padding, and a barcode label with a full batch number for inventory tracking.

3GEN Export’s logistics network ensures rapid worldwide dispatch from its European and Middle Eastern distribution centers, providing delivery within 5 working days regardless of destination.

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Sustainability and Engineering Responsibility

In line with 3GEN Export’s sustainability policy, the production of the BG00214259 CONNECTOR ATLAS COPCOadheres to environmentally responsible practices:

• 95 % of machining chips recycled

• Non-toxic surface treatment chemicals used

• Energy-efficient CNC machining operations

• Fully recyclable packaging materials

By choosing 3GEN Export, clients not only receive superior OEM components but also contribute to reducing industrial waste in global manufacturing chains.

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Why 3GEN Export Is the Preferred OEM Supplier

3GEN Export has become a global name in heavy machinery spare parts thanks to its consistency, transparency, and technical precision. The company’s core strengths include:

• Engineering expertise with 15+ years of industrial experience

• Certified manufacturing partners worldwide

• 24/7 customer support for urgent orders

• Quality assurance systems aligned with ISO 9001 standards

• Continuous inventory for thousands of Atlas Copco part numbers

This ensures that critical parts like the BG00214259 CONNECTOR ATLAS COPCO are always available for rapid dispatch to any location globally.

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Conclusion

The BG00214259 CONNECTOR ATLAS COPCO represents the fusion of precision engineering and operational reliability. It serves as a critical component within the hydraulic distribution systems of Atlas Copco drilling equipment, guaranteeing stability, efficiency, and safety during the most demanding rock-drilling operations.

Manufactured and supplied by 3GEN Export, this connector delivers OEM-grade quality with the added assurance of fast worldwide delivery, meticulous quality control, and long-term performance. Whether for new installations or replacement requirements, this connector ensures that your machinery continues performing at peak hydraulic efficiency.

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Weight: 2.4 kg
Category: Hydraulic System Components
Brand: ATLAS COPCO
Supplier: 3GEN Export — OEM Supplier of Heavy Machinery Spare Parts
Global Delivery: Within 5 working days

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  Manufactured in Turkey, these products are made using the latest technologies and built to meet the highest international standards. Each machine is a high-quality copy of the original, ensuring durability, precision, and performance that you can rely on for modern construction and metalworking projects.