3115167100 PISTON GUIDE ATLAS COPCO

3115 1671 00 PISTON GUIDE ATLAS COPCO

The 3115167100 PISTON GUIDE ATLAS COPCO (also listed as 3115 1671 00 PISTON GUIDE ATLAS COPCO) is a critical wear-resistant bronze guiding component engineered for heavy-load, high-frequency operation inside Atlas Copco hydraulic rock drills. This piston guide ensures the straight, friction-balanced movement of the drill’s percussion piston, improving alignment, sealing efficiency, lubrication distribution and overall impact stability. Manufactured with exceptional machining precision and using high-strength bronze alloy, the 3115167100 PISTON GUIDE ATLAS COPCO is built for long service life, extreme durability, and reliable performance in the harshest drilling environments.

As part of 3GEN Export’s certified OEM-quality spare parts program, this piston guide is produced to exact dimensional tolerances, meeting all installation, fitment, material and performance requirements of Atlas Copco rock drill systems. With global delivery in just 5 working days, heavy machinery operators can rely on uninterrupted productivity and minimized downtime.

Function of the 3115167100 PISTON GUIDE ATLAS COPCO

The 3115167100 PISTON GUIDE ATLAS COPCO plays a central role in stabilizing and supporting the movement of the piston during rapid cyclic percussion. It maintains perfect axial alignment, prevents side-load contact, reduces vibration and distributes lubrication evenly throughout the sliding surfaces—all essential for maintaining percussion strength, extending piston life and ensuring the rock drill’s structural integrity.

When the piston cycles at extremely high frequencies, even microscopic deviations can lead to power loss, scoring, ring failure or catastrophic cracking. This is where the 3115 1671 00 PISTON GUIDE ATLAS COPCO proves its importance: it keeps the piston motion straight, smooth and perfectly centered, eliminating friction hotspots and improving long-term operational safety.

Key Technical Benefits

1. High-Strength Bronze Alloy Construction

The piston guide is machined from a shock-resistant, high-density bronze alloy designed to withstand continuous hammering forces, abrasive dust exposure and thermal expansion. Its superior hardness reduces ovalizing and surface erosion.

2. Precision-Machined Guidance Channels

Internal guidance profiles ensure micro-level alignment of the piston, leading to smooth axial movement and improved oil distribution across the bearing surfaces.

Friction-Reducing Geometry

The sliding channels and inner bore are polished and plated to reduce startup friction, minimize heat generation and maintain optimum lubrication retention.

4. Long Life in Harsh Drilling Conditions

Whether used in tunneling, mining, quarrying or construction drilling, the 3115167100 PISTON GUIDE ATLAS COPCO demonstrates exceptional resistance to scoring, particle abrasion and fluid contamination.

5. 100% OEM-Fit Guarantee by 3GEN Export

All dimensions follow Atlas Copco’s original engineering drawings, ensuring perfect compatibility and zero modifications during installation.

Technical Specifications

Compatible Atlas Copco Models

The 3115167100 PISTON GUIDE ATLAS COPCO is used in numerous high-performance hydraulic rock drills, including:

• Atlas Copco COP1838

• Atlas Copco COP1838ME

• Atlas Copco COP1838MF

• Atlas Copco COP1638 / COP1638HE

• Atlas Copco COP1238 / COP1238ME

• Atlas Copco COP2238 / COP2238ME

• Various rigs in the Boomer, ROC, and PowerROC series

If needed, I can also generate a compatibility PDF or Excel sheet for your store.

Engineering and Manufacturing Excellence

CNC Machining Tolerances

Each piston guide is machined to extremely tight tolerances to ensure perfect alignment inside the impact housing. The roundness, bore finish and wall thickness are inspected using advanced metrology equipment.

Controlled Surface Roughness

Lubrication retention grooves and internal surfaces are optimized to maintain a stable oil film while minimizing abrasive wear.

Dimensional Stability

Bronze alloy selection ensures consistent dimensional behavior under rapid heating cycles caused by percussion events.

Structural Reinforcement

The thickened outer body improves rigidity, reduces resonance and extends the life of both the piston and guide.

Advantages of Using the 3115167100 PISTON GUIDE ATLAS COPCO

1. Improved Percussion Power

By maintaining piston axis stability, the guide ensures stronger, more consistent percussive energy transfer.

2. Reduced Wear on the Piston

Proper alignment reduces friction-induced damage, extending piston lifespan and lowering maintenance costs.

3. Enhanced Drilling Efficiency

Smooth, stable movement reduces vibration and improves drilling penetration rate and accuracy.

4. Lower Operating Temperature

Friction-optimized geometry helps maintain cooler running temperatures, preventing overheating during long drilling cycles.

5. Longer Service Intervals

Operators experience slower wear, fewer breakdowns and extended maintenance intervals—boosting profitability.

Installation Guidelines

1. Clean housing and piston components thoroughly.

2. Lubricate the inner bore of the 3115167100 PISTON GUIDE ATLAS COPCO before installation.

3. Slide the guide into position following the rig’s service manual.

4. Ensure alignment tolerances are maintained before reassembling piston components.

5. Run a lubrication cycle test before full operational use.

Proper installation dramatically increases the lifespan of both the piston and the guide.

Why Choose 3GEN Export

3GEN Export provides global heavy machinery operators with premium OEM-quality rock drill spare parts. We supply over 20,000+ components for Atlas Copco, Sandvik, Furukawa, Epiroc and other major manufacturers.

What We Guarantee:

• Full OEM-fit compatibility

• Highest machining precision

• Direct supply, no intermediaries

• Worldwide delivery in only 5 working days

• Premium packaging and anti-corrosion protection

• Reliable service for over 120 countries

Summary

The 3115167100 PISTON GUIDE ATLAS COPCO is a precision-engineered, long-life bronze guiding component essential for maintaining piston alignment, reducing friction and ensuring optimal performance of Atlas Copco rock drills. Manufactured by 3GEN Export with OEM accuracy and delivered globally in 5 working days, this piston guide is the ideal solution for companies seeking reliability, durability and maximum drilling efficiency.

Manufactured in Turkey, these products are made using the latest technologies and built to meet the highest international standards. Each machine is a high-quality copy of the original, ensuring durability, precision, and performance that you can rely on for modern construction and metalworking projects.